Electrical Discharge Machining (EDM) is an advanced non-traditional method for precision material removal using repeated electrical discharges. Itutilizes a programmable tool electrode to intricately shape designs. Existing research has highlighted that current EDM control systems are often intricate, sluggish, and costly. In addressing these limitations, there is a notable opportunity to enhance the design of an advanced EDM control system, that is both sophisticated and cost-effective. Therefore, the authors proposed an integration of a pulse generator, control system, timer, and flushing system using a Programmable System-on-Chip (PSoC) microcontroller to regulate the gap between an electrode a workpiece, flushing system, and the overall EDM machining process. The pulse generator algorithm was developed to effi ciently manage T<sub>on</sub> and T<sub>off</sub>, while the Proportional Integral Derivative (PID) algorithm was employed to uphold the gap between the electrode and the workpiece. Additionally, the timer algorithm was closely associated with the machining process timing. Activation of the second servo pump at 80% of machining was implemented to e
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