This article deals with the reliability analysis and architecture definition of a fault-tolerant electro-mechanical actuator system for unmanned aerial vehicle applications. Starting from the basic layout of the flight control system of a medium altitude long endurance unmanned aerial vehicle, the attention is focused on the fault mode analysis of the single electro-mechanical actuator system, with the purpose of pointing out the effects of architectural choices on the system reliability. The electro-mechanical actuator system, developed to be a self-monitoring equipment, has three operating modes: normal, fail-operative and fail-safe. Reliability and safety budgets are quantitatively evaluated via fault tree analysis using typical failure rates of system components, and the most critical paths are identified and discussed.
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